At 9 o'clock on November 30, I walked into the Zhejiang Wanzhou Group Big Data Center, and the electronic display of the wall was rolled with equipment operation from various workshops, air compressors operation, production statistics, variety distribution, shutdown equipment , Productivity, etc.
"The Party's 19th Central Committee proposed, to promote science and technology self-improvement. Accelerate high-level science and technology self-improvement, it is based on new development stage, implement new development concepts, and build new development patterns." Zhejiang Wanzhou The director of the Holding Group Co., Ltd. Group, Minister of Comprehensive Yun Heping is a "old textile man". In this industry, I have experienced the production capacity of "machine", and now I will move towards intelligent weaving. In his opinion, digital transformation achieves the fundamental transformation of the textile industry "from the amount of quality".
In the group of more than 50,000 square meters of spinning workshops, a row of machines open the horsepower, but only more than 100 workers are walking; the full auto-flow packaging system will deliver the barrel yarn from the production line to the packaging workshop, palletizing , Handling, packaging, warehousing, the entire package warehouse is lowered from the original 15 people, and more than 10 high-speed cameras in the weaving workshop replace the human eye, check the cloth quality at a speed of about 60 meters per minute. The speed is 3 times the artificial ...
To the weaving workshop, the statistician Huang Lendan is proactive in front of the computer. The mouse is a little bit, and the 750 weaving machine, each production, broken fault rate and maintenance time, etc. are presented one by one. "This is an unimaginable in the artificial meter reading. The data of 200 woven machines, two people need to copy at least 1 hour." Huang Lidan said that the progress of science and technology has changed production, as a new era, you must The spirit of the Sixth Plenary Session is guided, and "Science and Technology Self-supporting" is responsible and responsible, Dream, and flagship.
The air compressor is a "electric tiger" in the textile industry, and the power consumption accounts for more than 70% of the entire production power consumption. "After digitization, the loom operation needs to supply how much gas is required. The system will adjust the air compressor in real time. It does not have to be given by equivalent to the evening. Department, Water Electrical Engineer Jiang Xiangyang, for the reporter, a digital transformation of economic accounts in energy cost control.
"In the past, the extension is basically the gross manure. Now the system will automatically integrated the real-time price, production capacity, average scrap rate and other parameters, and the profits of each order are energized, and no need to worry about white dry and even losing money. The situation is. "Yun Heping said that science and technology innovation is due to high quality development. Through intelligent transformation, Wanzhou Group's current comprehensive efficiency increased by 2%, and the qualification rate of finished product reached 99.9%, and the operating costs decreased by 10%. Energy consumption fell by 5%, and labor applications fell by 16.6%. The orders were shortened for 5 days. above.
Weaving chance dialogue, inspection, mobile phone search progress, product energy traceability ... With the in-depth advancement of digital transformation, the Lanjiang street textile industry is bid farewell to the traditional image of "thousand people, thousands of cloth", in production equipment , Process technology, corporate management, etc., all-round optimized upgrades, become a leader in the smart manufacturing of the national textile industry.
The "evolution" of a piece of cloth has latitude, and a local economic and social development also has latitude. Lanjiang street has fully set up a craze in depth to implement the spirit of the Sixth Plenary Session. Next, according to the provincial and municipal committee to deploy, the leader of the first-character awareness, and the powerful technology innovation will start again, and the breakthrough and effectiveness of digital reform Vitality, adding motivation, enhancing local economy and social high quality development, contributing to the strength of Lanjiang street in the second hundred years of struggle.